Display OEE for Line 3, safety incidents this month (zero), and shift handover notes on factory floor screens.
Done. OEE dashboard connected. Safety counter set to zero. Handover notes field added. Screens updated.
When a machine downtime exceeds 15 minutes, show alert on all maintenance team screens.
Rule created: if downtime > 15 min → push red alert to maintenance group. Include machine ID and duration.
Real‑time OEE
Display availability, performance, and quality metrics from your operations data or manufacturing system.
Safety KPIs
Days since last incident, safety audit scores, and real‑time hazard alerts.
Shift Updates
Handover notes, production targets, and team performance on shift change screens.
Downtime Alerts
Automatic notifications when machines go down, with root cause and estimated repair time.
1
Connect factory floor screens
Install ScreenaAI on existing TVs near production lines, maintenance offices, and safety boards.
2
Connect production dashboards
Use supported dashboard sources like Grafana, Power BI, Tableau, Salesforce, calendars, or live website views to show production updates and team priorities.
3
Tell the AI what to show
Example: “Show Line 1 OEE, top 5 defects, and safety score on the production board. Update every 30 seconds.”
Why manufacturing needs AI‑powered digital signage
In a factory, information latency equals lost production. When operators can’t see real‑time OEE, when maintenance teams don’t know about downtime, when safety metrics are hidden in spreadsheets – productivity suffers. ScreenaAI brings real‑time, visual performance management to the shop floor, turning any TV into a live dashboard.
Key benefits for manufacturers
- Reduce downtime – Automatic alerts for machine failures, with root cause displayed on maintenance screens.
- Improve safety – Always‑visible safety KPIs, incident counters, and real‑time hazard warnings.
- Increase OEE – Live availability, performance, and quality metrics drive accountability and faster corrective action.
- Streamline shift handovers – Digital shift notes, production targets, and team performance visible to all shifts.
Common manufacturing use cases
- Production dashboards: OEE, throughput, scrap rate, and production vs. target. Update from operations data or manually via tablet.
- Maintenance boards: Downtime tracking, mean time between failures (MTBF), and open work orders. Alerts when machines exceed threshold.
- Safety and compliance: Days since last incident, safety audit scores, 5S scores, and PPE reminders.
- Quality control: Defect rates by shift, top defect types, and real‑time quality alerts.
- Andon / visual management: Team boards showing production status, call‑to‑action for support, and leaderboards.
How AI transforms manufacturing signage
Instead of manually updating whiteboards or Excel sheets, you connect your data sources once. The AI then automatically refreshes dashboards at your chosen interval. You can also set conditional rules: “If defect rate exceeds 5%, highlight the quality board in yellow and notify the shift manager.”
You can connect relevant manufacturing data sources and use shared screens to surface production metrics, quality indicators, and shift-level visibility in a more consistent way.
Setup in under 1 hour
Deploy ScreenaAI on existing shop floor TVs using supported playback options, connect the data you want to show, and use natural language to shape the dashboard layout and messaging for each screen group.
Can ScreenaAI show manufacturing dashboards?
ScreenaAI can display supported dashboard and app sources your team already uses, such as Grafana, Power BI, Tableau, Salesforce, calendars, and live website views.
How often can data refresh?
As frequently as your data source allows – down to 1 second. For most manufacturing use cases, 5‑30 seconds is sufficient.
Can we display different dashboards on different lines?
Yes. Create a screen group per production line. Assign the relevant dashboard to each group.
Does it work on the shop floor environment (dust, temperature)?
ScreenaAI runs on standard commercial TVs. For harsh environments, use industrial displays – the software works the same.
Can maintenance staff update handover notes from their phone?
Yes. ScreenaAI has a mobile‑optimised web interface. You can also update via the AI chat: “Add note: Conveyor belt bearing scheduled for replacement at 3pm.”
